This Sapphire NITRO RX 460 OC was released in 2016. It features an AMD Polaris 11 GPU (215-0895088, 14nm), 4 GB of GDDR5 memory, 896 shaders, and a 75W power draw. Obviously, it’s a completely outdated GPU, but it’s a card that can still be quite useful for a multi-monitor setup, for example.

The original fans are dead, and it smells a bit like something’s burning… Rather than throwing it away, we’re going to install two 92mm fans. Before going any further, HWiNFO confirms that the GPU is healthy, VRAM is flawless, and the fans are showing 0 RPM. The problem is purely mechanical.

Sapphire NITRO RX 460 OC before disassembly


Diagnosis and Decision

I’m not going to waste my time looking for original fans to replace them; I’ll make do with what I have on hand. The heatsink, on the other hand, is excellent: U-shaped heat pipes, significantly oversized for a 75W GPU.

I’m going to modify the original plastic shroud to mount the two 92mm fans.


Disassembly

Removing the shroud and original fans

Here are the fans I plan to install instead

Bare heatsink and new Xilence fans for comparison

While we’re at it, we’ll also remove the heatsink to replace the thermal paste.

Bare PCB separated from the heatsink, close-up of the Polaris 11 die

Close-up of AMD Polaris 11 die — original thermal paste oxidized and dried out

The original thermal paste has formed a blackish, cracked layer. Clean it off, then reassemble using Arctic MX-6.

Clean PCB with tube of Arctic MX-6 thermal paste

PCB view from the component side — VRMs and polymer capacitors in good condition


Modifications with the Dremel

Shroud being modified and the original impellers removed

The housing is designed for proprietary ~85mm fans. The 92mm fans fit without too much trouble. Just a little Dremel work here and there—nothing too drastic.

Dremel placed next to the modified shroud


Rear view of the two Xilence XPF92 fans screwed into the modified shroud

Wiring: The two new fans will be powered directly via the motherboard connectors, allowing them to be controlled through the BIOS settings.

Front view of the modified shroud with the two Xilence 92mm fans


Final assembly

Final assembly viewed from above

Side view of the I/O panel

The card has gotten a bit bulkier due to the thickness of the 92mm fans; I just used larger screws in the original mounting holes. After reconnecting it to the test bench, it doesn’t even interfere with the use of the other PCIe ports.


That’s it, all done.

Card reinstalled in the test system (FX-6300 / Gigabyte 970A-DS3P / 8 GB DDR3 / Windows 11). HWiNFO open.

HWiNFO — GPU at 25°C idle, fan in semi-passive mode at 0 RPM

The RX 460 is back in action. The oversized stock heatsink combined with the 92mm fan even offers a slight thermal improvement over the end-of-life proprietary 85mm fans.